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19 Apr 2023

Tesla has frequently been criticized for being bad at making cars. While sections of the filing pertaining to the, Most importantly, Tesla also submitted a simplified diagram of its 4680 battery cell production process, though most of the diagram was blacked out in the revised filings public release. Tesla was coy about the timing, and design of the next generation vehicle, but it outlined how streamlining vehicle design, battery and powertrain improvements, as well as revolutionary manufacturing techniques, will deliver a paradigm shift in the way cars a made. That last bit is especially important if Tesla wants to hit its goal of manufacturing 20 million EVs a year by 2030. In my previous post I just wanted to highlight the timing happenstance that the factory where the Cyber truck is going to be built is up and running while the factory for the new model is yet to be built. Its estimated that the revolutionary single-body castings, which Tesla produce using the worlds largest die-cast machines, save 35% of factory space compared to traditional methods. The advantage that Tesla will have is that well have millions of cars in the field with full autonomy capability and no one else will have that, Elon Musk. Enable a highly automated manufacturing process Disadvantages Less flexibility for winding configurations Tesla pundits suggest that the new motor will find its way into the current model lineup in addition to powering the new mass market EV. Competitive starting wage, 401(k) and financial planning, Generous paid time off and flexible scheduling, Discounted accessories and upgrades, including free Full Self-Driving, Free shuttles, monthly carpool subsidies and Bike to Work Earning Program, Discounts on dining, travel, cellular, fitness resources and more, Cafeterias, food trucks and outdoor patios. Tesla has also started production of the Gen 3 Model, which will be priced much lower than Teslas other models to attract more consumers. Teslas revised documents for Gigafactory Berlin have been posted online, and they are a treasure trove of information. Teslas solution is dubbed the Unboxed Process. It consists of large single-body casting and the 4680 structural battery packs that are all brought together in a far more streamlined process. The presentation not only outlined Teslas strategy but also provided hard numbers on how the world can develop and roll out the technology to completely decarbonise our society. endstream endobj 1236 0 obj <>/Filter/FlateDecode/Index[200 1010]/Length 52/Size 1210/Type/XRef/W[1 1 1]>>stream revolutionize the electric grid with distributed solar power. So Giga Mexico would be supplemental to the output of all the other factories.. Your best guess is completely wrong. It'll be more production-efficient, requiring 50% less factory floor space than the Model Y's motor, and around $1,000 less expensive per unit to produce, which is important considering the vehicles built on this platform are expected to be the most affordable Tesla EVs yet. Established in 2003, Tesla was founded on the principle that electric cars are superior, faster, and more enjoyable than gasoline cars. In legacy automotive companies these departments are all separated which stifles communication and slows innovation. Thus, Teslas automotive facility in Fremont California reconcentrates manufacturing on site as in-house own brand componentry, especially heavy parts, or by requiring hitherto distant global suppliers to locate in proximity to the main manufacturing plant. Rather than the vehicle's unibody chassis moving down the line as a whole, parts of the new model (sides, doors, floor, front and rear subframes) will be assembled on parallel lines, only coming together at the very end of the line. There was no specific timetable for achieving that, however. The plant currently manufactures the Model S, Model X, Model 3, and Model Y, WebAbove: Out of 70 auto plants in the country, Tesla's Fremont factory was determined to be the most productive last year (YouTube: IEN Magazine) Last year was not a good one for the legacy auto industrysupply-chain snafus forced most automakers to curtail production, but Tesla was able to increase its global production by 83% compared to Oddly related, back in the early 80s I had some woofers from Radio Shack whose voice coil was wound with square wires as well. WebGetty Images. Yet another latest project of the firm includes Palladium which is being worked on in secret by the company. The firm is planning to optimize all solar and energy assets its installing at its customers homes in order to get as much value for them and the electric grid. As part of their marketing strategy for the Model S, they focused on the cost savings from gas, reduced service and repair cost, and lower maintenance cost. Definition, Types, Nature, Principles, and Scope, Dijkstras Algorithm: The Shortest Path Algorithm, 6 Major Branches of Artificial Intelligence (AI), 7 Types of Statistical Analysis: Definition and Explanation. To install StudyMoose App tap Tesla has been preparing to start production of the Model Y at two new factories, Gigafactory Berlin and Gigafactory Texas. and build the Model 2 (or whatever it will be called) in Monterrey, Mexico starting in 2025-6. ", Above: More on Analyst Pierre Ferragu's observations of the Tesla Model 3 production line at the company's Fremont factory (Youtube:Wochit Tech), We dont know for sure what demand will ultimately be, but we know that from here, Tesla will expand its price range, introduce leasing, and expand internationally, Ferragu notes. The Mexico ground breaking will be this month and it wouldnt surprise me if details of the next generation platform occur during that ceremony as it appears that will be what this giga factory will produce. In particular they estimate the need for 240TWh of storage, 30TW of new solar/wind and about $10T which is 10% of one years GDP, and would take less than 0.2% of the land for the solar. Teslas profits break records despite supply challenges. Speaking of technologies, you can also take a look at our blog on Top 10 Big Data technologies. Dual Chips . The Model largely follows the Model 3 approach having pretty much all the features applicable in Model 3. The battery plant is massive, requiring large foundations similar to Gigafactory Berlins Phase 1 zone. Published Mar 1st, 2023 4:46PM EST. This writer never make an mistake for me always deliver long before due date. %PDF-1.4 % Partof this can be attributed to engineeringefficiencies.Business Insiderreports, "After a recent visit to the company's Fremont, California factory, analyst Pierre Ferragu of New Street Research, far and away Tesla's most bullish analyst on Wall Street, said the sedan is 'biblical' in its simplicity.". The Models latest Version 10 software update allows the user to stream Netflix or play video games on the massive screen that the car provides within its cabin. The new manufacturing process will allow Tesla to reduce the gigafactory footprint by around 40% compared to existing gigafactories. But once you are at launch, your tools, fixtures, processes, part designs, interfaces, and requirements they are all done. The finished cell remains in this area for approx. It doesn't require destroying natural habitats. There were still highlights to the presentation, including a portfolio of vehicles, a plan to increase The degrees of freedom remaining for the manufacturing folks are now just a small fraction of what they were during the earlier development process . My best guess is that Musk and his people think it is very risky to attempt to complete two new vehicles at the same time. Musks clear path to a sustainable-energy Earth is admirable, but investors may have preferred if Tesla outlined a clear path toward sustainable profits in a high-growth market, said Jessica Caldwell, executive director of insights for auto researcher Edmunds. WebStraubel:Teslas integrated approach to sales, manufacturing, delivery and service makes Tesla unique. Basically,Tesla is working on a technology for ascalable hierarchical energy distribution grid in order to remodel how the electric grid distributes solar power. But a lot more goes into building a car. According to previous reports, Tesla produces about 1,000 MIC Model Y per day. Unlike other car manufacturers who sell their cars through independent dealers, Tesla built company-owned stores to reduce distribution cost. With the purpose of properly safeguarding the car against failure, it has surplus power as well as data input feeds so that the car can resume working in case of a single unit failure though its spare units. By continuing, you agree to our Terms and Conditions. Vehicles produced per production employee have increased less than 0.4% compounded annually over the 85 years of data. The cybertruck will be in production smoothly by end of '23, then they will turn to the model 2 and it will be in production smoothly in '25-'26. Tesla shares, up 88% this year, fell 1.4% to $202.77 in Nasdaq trading on Wednesday. During the conference, numerous Tesla executives ticked off improved manufacturing techniques, new materials and design changes the company is implementing, all with a goal of cutting the cost of making its vehicles by 50%. All these levers combined have a lot of depth and should be more than enough to get to 10,000 Model 3 per week at the end of next year.. Dont forget that mass production in the semi tractor market is a relative thing. The result is a drive train made up of a $1,000 motor combined with a $5,000 battery pack which makes the $25 to $30K mass market vehicle not just feasible but high Gross Margin to boot. As Tesla's production ramp for the Model 3 continues to improve, so does its process. But this still feels half-baked," Ferragu said. Switch to electric cars Switch to heat pumps in homes, businesses, and industry. The new materials used are tested and approved in our own laboratory (A020-11). 835.20 KB. That seems impossible, but you never know with Tesla. Different from most of automobile manufacturing companies, Tesla's business model of its self-driving car owns the entire supply chain from manufacturing to distribution. Given the rapid increase in competition in the EV space, few industry analysts expect Tesla, which sold just 1.3 million vehicles in 2022, to hit Musks aspirational target. Most importantly, Tesla also submitted a simplified diagram of its 4680 battery cell production process, though most of the diagram was blacked out in the revised filings public release. During the presentation, Moravy used a fascinating animation to show how Teslas new vehicle assembly procedure compares with how traditional car makers have been assembling cars since the days of the Ford Model T. Termed the unboxed process instead of starting with a full body-in-white and fitting thousands of parts into and around it, the new method essentially builds major sub-assemblies for the front, rear, floor (including seats) and side panels.

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tesla manufacturing process pdf